One of the most important parts of a shutter panel is the joint where the vertical stiles meet the horizontal top and bottom rails.
We use the Festool Domino mortise & tenon system for making our joints.
It replicates the traditional mortise & tenon joint but is a lot less expensive and time-consuming to machine.
The picture below from our workshop shows top, middle and bottom rails cut to size and mortised for the Domino joint.
Note the bottom rails on the left have an extra mortise bored, to allow extra domino tenons to be fitted, thus increasing the overall strength of the joints and hence the panels themselves.
For the DIY enthusiast, these are really easy to glue up and clamp together, and trust me, once left clamped overnight, that joint ‘aint coming apart!
Let us know if you have any queries on our range of ready-made shutters – available with a lead time of 3-4 weeks, or our flat pack shutters with a lead time of just 7-10 working days.
Posted by Hugo Clancy. 17 June 2014